Direct Film Transfer (DFT) printing is an innovative technology that has revolutionized the custom apparel industry, offering a versatile and efficient solution for full-color printing on t-shirts and other clothing. Unlike traditional screen printing, which requires individual screens for each color and has limitations with complex designs, DFT printing simplifies the process by printing a digital design directly onto a special film that is then heat sealed onto a garments fabric. This method allows for the creation of vibrant, high-resolution images with a wide range of colors and intricate details.
Direct Film Transfer printing is a cost-effective option if you are looking for a smaller orders of custom clothing. Whereas screen printing typically requires a minimum order size of about 24 pieces, DFT allows us to print orders in as low of a quantity as 6 pieces, while still giving our clients wholesale discount pricing.
The process begins with the design being digitally printed onto a clear film coated with a light adhesive. The key to DTF's versatility lies in its ability to use a special type of ink that can adhere to various fabric types, including cotton, polyester, and blends. After printing the ink, a powder adhesive is applied to the back of the printed film, which is then cured to ensure the ink and adhesive bond securely. Stay Golden Custom's DFT transfers are produced in house with our state of the art production equipment.
The final step in the process involves transferring the design from the film to the fabric using heat and pressure from one of our professional grade heat presses. The transfer is lined up on the garment using our laser alignment system for a straight, even placement every time. The heat activates the adhesive, allowing the design to bond firmly to the fabric, while the pressure ensures it embeds evenly across the surface.
DTF printing stands out for its ability to produce detailed, durable, and color-rich designs that can withstand multiple washes without fading or cracking. It's particularly advantageous for short runs, custom designs, or samples where the setup time and costs associated with traditional screen printing methods are a barrier.
Direct Film Transfer printing allow us to print smaller quantity orders at a more cost effective rate than what would be possible with screen printing. The setup time to prepare a print is much quicker than with more traditional printing types. Our digital printing process allows for designs with unlimited colours to be printed at lower quantities than screen printing.
Heat transfer printing allows us to add custom individual names or numbers to almost any garment. This is a great addition to any order for a sports team, company or organization. It's a great way to add value to your garments to make them extra special for your group or team.
Direct Film Transfer printing is great for reproducing logos with a high level of detail, even at a small size. This digital printing process can create a print so crisp and exact, it can look like a photograph. This can be used on many types of garments that can be hard to print with other methods like jackets, bags and headwear.
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