Foam hat questions
Why choose custom foam hats for a business, team or brand order?
Foam hats are light, affordable and instantly recognizable. They suit giveaways, crews, events and retro-style merch, and the structured front gives your logo a clean place to sit.
Which foam hat should we choose?
For a classic foam and mesh trucker, look at the Basic Foam Mesh-Back cap and the ATC five-panel foam trucker. For a fashion-leaning option, look at the AS Colour foam trucker. For a retro snapback look, look at the CSW foam snapback. For a rope detail, look at the Division foam cap with rope. Tell us your use and the Stay Golden Custom team will narrow it down.
What is the difference between a foam hat and a regular trucker hat?
A foam hat has a foam front panel behind the fabric, which keeps the front structured and smooth. Most foam hats are truckers with a mesh back, so the term describes how the front is built.
Is there a minimum order for custom foam hats?
Most styles start at 3 pieces. AS Colour styles start at 12 units. If you need fewer pieces, browse our No Minimums collection.
Is embroidery the best way to decorate a foam hat?
Embroidery on the front panel is the usual choice. We will advise if your artwork needs simplifying so it stitches cleanly on the foam front.
Why order custom foam hats from Stay Golden Custom?
We are a Canadian custom apparel company based in Atlantic Canada, serving customers all across Canada. Our team sends a mockup for you to approve before anything is decorated, and basic design cleanup and revisions are included with every order. Orders of $300 or more before tax ship free. We will reply within the next business day.
